The right workout clothes can make or break your fitness routine. Whether you’re committing to daily yoga, increasing your running mileage, or crushing it in the gym, choosing the best material for activewear is key to staying comfortable and performing at your best. In this article, we’ll break down the best fabrics for sweat sessions, what to avoid, and tips for making the most of your gear. Ready to upgrade your workout wardrobe? Let’s dive in.

What's the Best Material for Workout Clothes? 

When it comes to deciding what to wear to the gym, the material of your workout clothes can make all the difference in how comfortable and focused you feel during your session.

1. Polyester and Nylon

Dealing with sweaty, uncomfortable workout clothes can ruin a good session, but polyester and nylon fabrics make all the difference. These synthetic materials are top picks for activewear because of their unique properties that keep you cool, comfortable, and focused. Whether you're powerlifting or weightlifting, staying dry and comfortable during intense training is key to optimizing your performance. Polyester and nylon help wick away moisture, ensuring you stay dry, while offering durability and flexibility for heavy lifts and movement.

  • Polyester: Lightweight, breathable, and excellent at pulling sweat away from your skin. It dries quickly, so you stay feeling fresh even during intense workouts. This fabric is also highly durable, standing up to repeated washes and wear, making it perfect for high-energy activities like running, weightlifting, or HIIT sessions.

  • Nylon: Known for its smooth, stretchy texture, offers just as much moisture-wicking power as polyester. Its flexibility makes it an ideal choice for workouts that require a full range of motion, such as yoga, Pilates, or cycling.

Quick Tip: For the ultimate comfort, look for blends that include spandex, as they provide extra stretch to move with you effortlessly during any activity.

2. Merino Wool

Merino wool might seem like an unusual choice for activewear, but it’s surprisingly effective. This natural fiber is temperature-regulating, keeping you warm in cold weather and cool in the heat, making it ideal for outdoor activities like winter hikes or summer runs. It also has natural antimicrobial properties, which help fight odor, so you stay fresh longer without frequent washing. For those who work out in a cold garage gym, merino wool can be a game-changer by offering warmth and comfort without overheating as you get into your routine.

While it doesn’t dry as fast as polyester, merino wool excels at absorbing sweat without feeling damp, ensuring lasting comfort during long sessions. Whether you’re tackling a yoga class or exploring the trails, merino wool delivers a unique combination of performance, comfort, and versatility.

3. Spandex

Spandex, also known as Lycra or elastane, is what gives activewear its incredible stretch and flexibility. Typically blended with other fabrics, it ensures your workout clothes move with you while maintaining their shape. Whether you’re nailing a yoga pose or pushing through an intense squat session with a lifting belt, spandex provides the flexibility you need without feeling restrictive. This elasticity also ensures your gear bounces back after every wear and wash, keeping it form-fitting and durable, so you can focus on your form and performance during squats.

Quick Tip: For the best balance of comfort and mobility, look for fabrics with 10-20% spandex content—it’s the sweet spot for activewear that can handle anything your workout throws at it.

4. Recycled and Organic Materials

For those who care about the planet, activewear brands are now offering eco-conscious alternatives that combine performance with sustainability. These options let you stay active while reducing your environmental impact.

  • Recycled Polyester: Recycled polyester is a sustainable option made from repurposed materials such as plastic bottles. It provides the same durability, breathability, and moisture-wicking benefits as traditional polyester but with a much smaller environmental impact.

  • Organic Cotton: For those who prefer natural fibers, organic cotton is an excellent choice. Ideal for low-impact activities like yoga or casual walks, it’s soft, breathable, and grown without harmful pesticides. However, it’s important to note that organic cotton isn’t the best for high-intensity workouts, as it tends to absorb and hold onto moisture.


Quick Tip: Look for brands that emphasize ethical production practices and transparency in their sourcing. Certifications like GOTS (Global Organic Textile Standard) or recycled material labels can help ensure your activewear aligns with your values.

5. Polypropylene

Polypropylene is a powerhouse fabric that goes beyond its moisture-wicking properties. Known for being ultra water-resistant (we’re talking nearly waterproof), this synthetic material excels as both a base and outer layer. Whether you're running in the rain, braving the snow, or dealing with extreme heat, polypropylene ensures you stay dry and comfortable. It works hard to keep your body temperature in check, even when you’re sweating buckets or caught in a downpour. It’s the best of both worlds—everything you love about polyester, combined with the benefits of staying dry no matter the conditions.

Quick Tip: For maximum performance, look for polypropylene blends, especially for outdoor activities or intense workouts where staying dry is key.

Fabrics You Should Avoid

Not all fabrics are made for the demands of activewear. Some can leave you uncomfortable, sweaty, or even irritated during your workout. Here are a few fabrics to avoid when choosing workout clothes:

1. 100% Cotton

While cotton is soft and breathable, it tends to absorb sweat and hold onto it, which can make you feel damp and weighed down. It’s not the best option for high-intensity workouts where moisture management is key.

2. Non-Stretchy Materials

Fabrics without any stretch can limit your range of motion and make it harder to move freely. Whether you're lifting weights or doing dynamic exercises like lunges, materials that don’t flex with your body can hinder performance.

3. Cheap Synthetics

While synthetic fabrics like polyester and nylon can be great for moisture-wicking, lower-quality synthetics often lack durability and can trap odors. Over time, these fabrics may also degrade, affecting their breathability and comfort.

Choose workout clothes made from fabrics that support movement, wick away sweat, and are durable. Avoiding the wrong materials will keep you comfortable and focused throughout your workout.

Things to Consider When Choosing Activewear 

Here’s a breakdown of what to consider when choosing activewear, focusing on different key features:

Breathable: Breathability is crucial for keeping your body cool and comfortable during workouts. Fabrics like cotton and specialized technical materials allow air to flow through, preventing overheating and excessive sweating.

Durable: Durability ensures your activewear can handle the wear and tear of intense workouts, frequent washes, and outdoor elements. Look for materials that can withstand stress and maintain their shape over time, such as nylon or polyester blends.

Sustainable: Sustainability focuses on eco-friendly materials that reduce environmental impact. Brands using organic cotton, recycled polyester, or eco-conscious manufacturing processes help make your activewear choice more planet-friendly.

Moisture-Wicking: Moisture-wicking fabrics draw sweat away from your skin, keeping you dry and preventing chafing. These materials are essential for maintaining comfort and performance, especially during intense physical activities.

Stretchy and Flexible: Activewear should move with your body, offering flexibility for a full range of motion. Look for fabrics with spandex or elastane, which provide stretch while maintaining their shape.

Compressing: Compression fabrics help support muscles during exercise and can aid in reducing fatigue. It provides a tight fit that enhances circulation, improving performance and recovery.

Odor-Resistant: Odor-resistant fabrics are treated to prevent the buildup of bacteria that causes unpleasant smells. This is ideal for long or intense workout sessions, ensuring your activewear stays fresher for longer.

The Bottom Line

The best fabric for your workout gear depends on your activity and personal style. For high-energy workouts, synthetic fabrics like polyester, nylon, and spandex are your go-to. If you prefer natural fibers, merino wool stands out for its comfort and versatility. For those prioritizing sustainability, recycled and organic materials are worth considering. Quality activewear isn’t just about looking good—it’s about feeling good and performing your best. As you take on your fitness goals, make sure your gear is ready to keep up.

Jaysen Sudnykovych